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Stronger. Faster. Smarter. Greener.

What Are EPS Cement Sandwich Panels?

This advanced building material consists of a strong cement core, securely bonded between two rigid, high-strength cement boards. This innovative structure delivers exceptional performance across a wide range of applications, offering benefits such as thermal insulation, fire resistance, soundproofing, and rapid installation.

Unlike traditional hollow blocks or timber framing, EPS Cement Sandwich Panels are solid, durable, and moisture-resistant, making them ideal for both internal and external walls, partitions, and even roofing systems. These panels provides outstanding impact strength and fire protection, and the EPS core ensures superior energy efficiency and acoustic comfort.

EPS Cement Sandwich Panels are perfect for residential homes, modular buildings, schools, hospitals, commercial structures, and industrial facilities—offering a modern, cost-effective solution that meets today’s demands for safety, durability, and efficiency.

EPS Cement Panels
EPS Panel Strength Test - Impact Resistance

Structural Strength Proven: How Our EPS Cement Panels Compare to Conventional Systems

Despite their lightweight composition, EPS cement panels are built for serious structural performance. Each cement panel is a composite system with a rigid core with high-density, fiber-reinforced cement skins and embedded galvanized welded mesh. This layered configuration creates a structural unit with compressive strengths reaching 60 MPa — significantly higher than conventional hollow concrete blocks (typically 15–25 MPa) and even many poured concrete walls in residential settings (around 25–40 MPa).

To put this into perspective: the load-bearing walls in a standard reinforced masonry home often rely on 20 MPa blocks. Our EPS panels outperform these while being up to 70% lighter, which dramatically reduces foundation loads and speeds up construction without sacrificing strength. In seismic-prone regions like Japan and the Philippines, these panels have passed earthquake simulation tests equivalent to a magnitude 7.5 event. In coastal cyclone zones such as northern Queensland, Australia, they have been engineered to meet Category 5 wind load standards.

Impact resistance is another key performance feature. The panels have been tested against direct strikes from sledgehammers and heavy tools with no structural compromise — ideal for both exterior walls and high-traffic interiors. Combined with a fire resistance rating of 2–4 hours (depending on thickness), thermal and acoustic insulation properties, and resistance to rot, rust, and termites, these panels offer a comprehensive solution far beyond traditional materials.

This is why EPS cement panels are now used in projects ranging from affordable housing developments and modular schools to multistorey buildings, warehouses, and even military installations. They deliver modern performance with proven structural integrity — not just faster building, but smarter and stronger.

Watch: EPS cement panel real-world strength test – withstanding repeated impact under load.

One of our Signature Designs

House Plan

Architectural Layout — spacious, efficient, and modern.

Finished Panel Surfaces

Clean, modern, and concrete-inspired — here’s how your EPS cement panels look after installation.

Why Choose EPS Cement Panels?

EPS Panels are engineered to revolutionize modern construction — offering speed, strength, comfort, and sustainability in one solution.

⚡ Fast, Cost-Efficient Construction

  • Install 2–3x faster than traditional walls
  • Minimal labor & lighter equipment
  • Lower foundation load = lower cost

🌡 High Thermal & Energy Performance

  • Up to R3.6 insulation
  • Reduces energy bills by 30–40%
  • Cool in summer, warm in winter

🔥 Fire & Sound Protection

  • Tested fire rating: REI150
  • Noise reduction: up to 45dB
  • Perfect for shared walls & boundaries

🌊 Waterproof & Mold Resistant

  • Won’t absorb water or warp
  • Ideal for bathrooms & wet zones
  • Resists mold, mildew, and decay

🏗️ Structural Strength & Durability

  • High compressive strength (~60 MPa)
  • Seismic- and cyclone-resistant
  • Long-lasting and impact-tested

🪶 Lightweight, More Usable Space

  • Up to 60% lighter than concrete
  • Thinner walls = more floor area
  • Easy to transport and lift

🌱 Eco-Friendly & Sustainable

  • Made from recyclable materials
  • Less site waste and dust
  • Qualifies for green building credits

🎨 Flexible Design & Application

  • Use for walls, floors, roofs, and more
  • Custom thickness and finish options
  • Compatible with cladding & tiles

EPS Panel Showcase Gallery

Certifications & Independent Testing

Karru Built EPS cement panels comply with rigorous international standards for safety, quality, and sustainability. Below you can view third-party certifications and detailed independent testing reports.

SGS PDF

SGS Fire Test Report (Australia)

Download PDF
ISO 9001

ISO 9001:2015 – Quality Management

Download PDF
ISO 14001

ISO 14001:2015 – Environmental Management

Download PDF
ISO 45001

ISO 45001:2018 – Occupational Health & Safety

Download PDF

Modern Layout Plan

House Plan 4

Modern flow, flexible spaces, smart design.

Compact and Elegant

House Plan 2

Compact, efficient, and beautifully functional.

Build Stronger, Faster, Smarter, Greener with EPS Panels

Whether it’s a home, commercial site, or remote build — Karru Built delivers speed, strength, and sustainability.

PH: (02) 97123623    |    Mob: 0439 888 840

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